新余五軸噴霧機(jī)
Five-axis Sprayer

所屬分類：新余五軸噴霧機(jī)
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發(fā)布時(shí)間：2024-05-07 15:42:07

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產(chǎn)品概述

主要特性Main Characteristics：

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1.采用日本 YASKAWA 伺服電機(jī)，進(jìn)口精密軸承，機(jī)器人用 RV 減速機(jī)。

2.日本進(jìn)口潤(rùn)滑系統(tǒng)，保證設(shè)備潤(rùn)滑點(diǎn)穩(wěn)定潤(rùn)滑，提高直線軌道使用壽命。

3.噴涂完成后，噴霧機(jī)旋轉(zhuǎn) 90°?？?，避免噴頭組上殘余水滴到模具上。

4.多軸伺服聯(lián)動(dòng)，對(duì)模具適應(yīng)性強(qiáng)，可調(diào)整不同角度對(duì)一些特殊位置如斜面、深腔等部位進(jìn)行噴涂，對(duì)復(fù)雜的模具能取得滿意的效果，使用性能及噴涂效果完全可以媲美 6 軸機(jī)器人，投資成本低于噴霧機(jī)器人。

5.控制箱有信號(hào)預(yù)留，可與壓鑄機(jī)半自動(dòng)操作，也可與壓鑄機(jī)、取出機(jī)等連線，成為全自動(dòng)化設(shè)備。

6.采用人機(jī)界面觸摸屏，各種參數(shù)調(diào)整設(shè)定簡(jiǎn)單易懂，具有故障自診斷顯示功能，方便后期的故障診斷與維修。

1.Japan YASKAWA servo motor, Imported precision bearings and RV reducer are adopted.

2.The lubrication system imported from Japan can ensure stable lubrication at the equipment lubrication points, improving the service life of linear rail.

3.After spraying, the sprayer rotates by 90° to stop in order to avoid the possible water dripping from the sprinkler group to the die.

4.With multi-axis servo linkage, this machine is well adapted to the die and can spray some special positions such as oblique plane and deep cavity by adjusting different angles, to achieve a satisfactory effect for complicated die.The service performance and spraying effect can be comparable to 6-axis robot, while the investment cost is lower than that of spraying robot.

5.The control box is reserved with signals for connection with die-casting machine for semi-automatic operation and with die-casting machine and extractor to form fully automatic equipment.

6.The human-machine interface touch screen is used to facilitate the adjustment and setting of various parameters. It has the function of fault diagnosis and display to facilitate subsequent fault diagnosis and repair.

技術(shù)參數(shù)Technical Parameters：

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機(jī)型	WTSDZP-4#	WTSDZP-5#
適用于壓鑄機(jī) Applicable to die-casting machine	500-850T	1000-1300T
噴涂形式 Spraying form	左中右控制 Left,middle and right control	左中右控制 Left,middle and right control
噴涂控制單元 Spraying control unit	總共6個(gè)單元 Total 6 units	總共6個(gè)單元 Total 6 units
所配噴嘴數(shù)量 Number of nozzles equipped	總噴霧位置36 PCS Total 36 PCS spraying positions 所配噴嘴總數(shù)為26PCS(動(dòng)定模各13 PCS) 其余用捫蓋10 PCS Total 26 PCS nozzles are provided (13 PCS for moving die and fixed die respectively),and the remaining 10PCS are provided with caps	總噴霧位置60PCS Total 36 PCS spraying positions 所配噴嘴總數(shù)為42PCS(動(dòng)定模各21 PCS) 其余用捫蓋14PCS Total 42 PCS nozzles are provided (21PCS for moving die and fixed die respectively),and the remaining 14PCS are provided with caps
高壓吹氣噴嘴 High-pressure blowing nozzle	吹氣總數(shù)18 PCS(動(dòng)定模各9PCS) Total 18 PCS blowing nozzles (9 PCS for moving die and fixed die respectively)	吹氣總數(shù)30 PCS(動(dòng)定模各15 PCS) Total 30 PCS blowing nozzles (15 PCS for moving die and fixed die respectively)
噴頭中心到定模板最小距離 Minimum distance B from nozzle center to fixed die plate	400mm	550mm
A1軸/機(jī)器主體左右旋轉(zhuǎn)角度 Left and right rotation angle of main machine body/A1 axis	-20～+90	-20～+90
A2軸/機(jī)器進(jìn)退行程 Machine forward and backward travel/A2 axis	600mm	900mm
A3軸/噴頭組上限下降距離 Maximum descending dis tance of sprinkler group/A3 axis	1200mm	1500mm
A4軸/噴頭組左右旋轉(zhuǎn)角度 Left and right rotation angle of sprinkler group/A4 axis	±45	±45
A5軸/噴頭組前后旋轉(zhuǎn)角度 Forward and backward rotation angle of sprinkler group/A5 axis	±30	±30
供氣壓力 Air supply pressure	6bar	6bar
水源壓力 Water source pressure	4bar	4bar
離型劑接管口徑 Release agent tube diameter	PT1/2	PT3/4
控制氣源接口 Control air source interface	PT3/8	PT1/2
氣源接口 Air source interface	PT1-1/4	PT1-1/4
機(jī)器外形尺寸/長(zhǎng)×寬X高 Outline diameter of machine Length X Width X Height	2000mm2500mm2700mm	2800mm3100mm2700mm