Six-axis All-in-one Extractor and Sprayer
主要特性Main Characteristics:
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1.日本 YASKAWA 伺服控制系統(tǒng),高防護(hù)等級(jí)適合惡劣環(huán)境下長(zhǎng)期運(yùn)行。
2.開(kāi)模后模內(nèi)快速下降取件,模外慢速下降放件,具“快拿輕放”動(dòng)作功能,實(shí)現(xiàn)穩(wěn)定,完美的取出動(dòng)作。
3.可以在開(kāi)模后離噴霧最近的地方待機(jī),減短噴霧下降時(shí)間,大大提高噴霧周期。
4.可根據(jù)要求在系統(tǒng)內(nèi)增加存儲(chǔ)多套模具噴涂程序,更換模具時(shí)直接在人機(jī)界面中調(diào)用以前已經(jīng)存儲(chǔ)的程序即可直接使用,使得操作和維護(hù)非常方便。
5.采用人機(jī)界面觸摸屏,方便對(duì)各種參數(shù)進(jìn)行調(diào)整設(shè)定,具有故障診斷顯示功能,方便后期的故障診斷與維修。
6.控制箱有信號(hào)預(yù)留,可與壓鑄機(jī)半自動(dòng)操作,也可與壓鑄機(jī)、取出機(jī)等連線,成為全自動(dòng)化設(shè)備。
7.配用噴嘴式噴頭組,霧化效果好,方便更換安裝。
8.具備定點(diǎn)噴霧、循環(huán)噴霧、浮動(dòng)噴霧。
9.動(dòng)、定??赏瑫r(shí)吹氣,也可動(dòng)、定模單獨(dú)控制。在噴霧狀態(tài)下不吹氣,在吹氣狀態(tài)下不噴霧。有上升吹氣功能,可在噴霧工作完成后噴頭上升的同時(shí)吹氣以清掃模面的污物,使模面保持清潔。
10.噴嘴采用皮囊控制方式(氣控水),可對(duì)流量進(jìn)行精確控制滿足不同產(chǎn)品,不同位置的噴涂需求。采用外混合式噴涂,每模噴涂結(jié)束后在噴嘴處就能實(shí)現(xiàn)關(guān)閉噴霧,從而減少了脫模劑的用量,減少了殘留,改善了壓鑄車間的生產(chǎn)環(huán)境。每個(gè)噴嘴在噴涂間歇都持續(xù)噴射空氣,加快水分蒸發(fā),同時(shí)防止噴頭滴水,減少水分殘留;噴涂結(jié)束后,還有獨(dú)立設(shè)置壓強(qiáng)的強(qiáng)勁噴氣回路,進(jìn)一步吹走水分和雜質(zhì)。
1.With Japan YASKAWA servo control system, it is suitable for long-term operation in a harsh environment due to high protection class.
2.The action function of “quick picking-up and gentle putting-down” that is quick descending for picking up inside the die and slow descending for putting down outside the die after die sinking can achieve the stable and perfect extraction action.
3.It can stand by at the place closest to the spray after die sinking to shorten the spray falling time and greatly improve the spraying cycle.
4.Multiple die spraying programs can be added in the system as required. When changing the die, the previously saved program can be called directly on the human-machine interface for direct use to facilitate the operation and maintenance.
5.The human-machine interface touch screen is used to facilitate the adjustment and setting of various parameters. It has the function of fault diagnosis and display to facilitate subsequent fault diagnosis and repair.
6.The control box is reserved with signals for linking with die-casting machine for semi-automatic operation and with die-casting machine and extractor to form fully automatic equipment.
7.It is equipped with nozzle-type sprinkler group with good atomization effect and easy for replacement and installation.
8.It is featured by fixed-point spraying, circulating spraying and floating spraying.
9.Simultaneous and separate blowing is available for moving die and fixed die. No blowing is performed in the spraying state and no spraying is performed in the blowing state. It has the function of ascending blowing, for blowing while the sprinkler ascends after the spraying work is completed to clean the dirt on the die surface and keep the die surface clean.
10.The nozzle is controlled by leather bag (air-controlled water), which can precisely control the flow rate to meet the spraying needs of different products and different positions. With external mixing spraying, the spraying can be closed at the nozzle after each die is sprayed, thus reducing the consumption of release agent, reducing residues and improving the production environment of the die-casting workshop. Each nozzle continuously sprays air at the spraying interval to speed up the evaporation of water, and prevent the sprinkler from dripping water and reduce the residual water at the same time; after the spraying is finished, the strong air injection circuit with independent pressure setting can be used to further blow away the water and impurities.
技術(shù)參數(shù)Technical Parameters:
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機(jī)型 Model | WTSQPB-FT-2# | WTSQPB-FT-4# | WTSQPB-FT-5# |
適用于壓鑄機(jī) Applicable to die-casting machine | 125-400T | 500-850T | 1000-1600T |
噴涂形式 Spraying form | 左中右控制 Left,middlle and right control | 左中右控制 Left,middle and right control | 左中右控制 Left,middle and right control |
噴涂控制單元 Spraying control unit | 總共6個(gè)單元 Total 6 units | 總共6個(gè)單元 Total 6 units | 總共6個(gè)單元 Total 6 units |
所配噴嘴數(shù)量 Number of nozzles equipped | 總噴霧位置28 PCS Total 28 PCS spraying positions 所配噴嘴總數(shù)為14PCS(動(dòng)定模各7 PCS) 其余用捫蓋14 PCS Total 14 PCS nozzles are provided (7 PCS for moving die and fixed die respectively),and the remaining 14 PCS are provided with caps | 總噴霧位置36 PCS Total 36 PCS spraying positions 所配噴嘴總數(shù)為26PCS (動(dòng)定模各13PCS)其余用捫蓋10PCS Total 26 PCS nozzles are provided(13 PCS for moving die and fixed die respectively),and the remaining 10 PCS are provided with caps | 總噴霧位置60 PCS Total 60 PCS spraying positions 所配噴嘴總數(shù)為36PCS (動(dòng)定模各18PCS)其余用捫蓋24PCS Total 36 PCS nozzles are provided(18 PCS for moving die and fixed die respectively),and the remaining 24 PCS are provided with caps |
高壓吹氣噴嘴 High-pressure blowing nozzle | 吹氣總數(shù)14 PCS(動(dòng)定模各7PCS) Total 14 PCS blowing nozzles (7 PCS for moving die and fixed die respectively) | 吹氣總數(shù)18 PCS(動(dòng)定模各9 PCS) Total 18 PCS blowing nozzles (9 PCS for moving die and fixed die respectively) | 吹氣總數(shù)20 PCS(動(dòng)定模各10PCS) Total 20 PCS blowing nozzles (10 PCS for moving die and fixed die respectively) |
夾爪數(shù) Number of clamping jaws | 3 | 3 | 3 |
夾取范圍 Clamping range | φ50-70MM | φ70-100MM | φ100-150MM |
上限夾取重量 Maximum clamping weight | 4Kg | 10Kg | 30Kg |
X1/X2軸行程 X1/X2-axis travel | 取件X1軸1900mm Extracting X1-axis 1900mm (噴霧X2軸1000mm) (Spraying X2-axis 1000mm) | 取件X1軸2200mm Extracting X1-axis 2200mm (噴霧X2軸1200mm) (Spraying X2-axis 1200mm) | 取件X1軸3500mm Extracting X1-axis 3500mm (噴霧X2軸2000mm) (Spraying X2-axis 2000mm) |
Y1/Y2軸行程 Y1/Y2-axis travel | 600mm | 800mm | 1200mm |
Z1/Z2軸行程 Z1/Z2-axis travel | 1000mm | 1200mm | 1600mm |
移動(dòng)速度 Movement speed | 1.5m/s | 1.5m/s | 1.5m/s |
循環(huán)節(jié)拍 Cycle time | 8sec | 12sec | 18sec |
供氣壓力 Air supply pressure | 6bar | 6bar | 6bar |
脫模劑壓力 Release agent pressure | 4bar | 4bar | 4bar |
電源容量 Power capacity | 380V/3.5KVA | 380V/4.5KVA | 380V/4.5KVA |
外形尺寸 Outline Dimension | 3470mm*1600mm*2215mm | 3720mm*1850mm*2470mm | 5220mm*2440mm*2840mm |
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聯(lián)系Contact:鄭女士Ms. Zheng
電話Phone:18962686272
座機(jī)Landline:0512-57599873 / 0512-57997101
郵箱Email:weituo9988@188.com
網(wǎng)址Website:swmifeng.cn
地址:江蘇省昆山市巴城鎮(zhèn)石牌京阪路1144號(hào)
Address: No. 1144 Jinghan Road, Shipai, Bacheng Town, Kunshan City, Jiangsu Province
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