Link-type servo sprayer (atomizer)
主要特性Main characteristics:
——
1.采用連桿式結構,機器人用RV減速機驅動,機械強度高,穩(wěn)定性好,使用壽命長。
2.采用日本YASKAWA伺服電機,日本NTN/NSK軸承。
3.可以在開模選擇前待機,減短噴霧下降時間,有效節(jié)約噴霧周期。
4.電動模厚調整功能,省時、省力、安全。
5.可存儲多套模具噴涂程序,更換模具時直接在人機界面中調用已存儲的程序即可直接使用,使操作和維護非常方便。
6.控制箱預留信號,可與壓鑄機半自動操作,也可與壓鑄機、取出機等連線,成為全自動化設備。
7.采用人機界面觸摸屏,方便對各種參數(shù)進行調整設定,具有故障診斷顯示功能,方便后期的故障診斷與維修。
8.配用噴嘴式噴頭組,霧化效果好,方便更換安裝。具備定點噴霧、循環(huán)噴霧、浮動噴霧。
9.動、定??赏瑫r吹氣,也可動、定模單獨控制。在噴霧狀態(tài)下不吹氣,在吹氣狀態(tài)下不噴霧。有上升吹氣功能,可在噴霧工作完成后噴頭上升的同時吹氣以清掃模面的污物,使模面保持清潔。
噴頭組如下示意圖(動、定模按左、中、右分開控制):
1. Adopt linkage structure, driven by RV reducer for robot, high mechanical strength, good stability and long service life.
2. It adopts Japan YASKAWA servo motor and Japan NTN/NSK bearing.
3. It can standby before opening the mold selection, shorten the spray down time, effectively save the spray cycle.
4. Electric mold thickness adjustment function, saving time, energy and safety.
5. Multiple sets of mold spraying programs can be stored, and the stored programs can be used directly when replacing the molds by calling them directly in the man-machine interface, which makes the operation and maintenance very convenient.
6. The control box is reserved for signals, which can be operated semi-automatically with the die-casting machine, or connected with the die-casting machine, taking out machine, etc., to become a fully automated equipment.
7. Adopting touch screen of man-machine interface, it is convenient to adjust and set various parameters, and it has the function of troubleshooting and displaying, which is convenient for troubleshooting and maintenance in the later stage.
8. Equipped with nozzle type spray nozzle group, good atomization effect, easy to replace and install. With fixed-point spraying, circulating spraying and floating spraying.
9. Movable and fixed mold can blow at the same time, also movable and fixed mold can be controlled separately. No blowing under spraying state, no spraying under blowing state. There is a rising blowing function, can be in the spray work is completed at the same time as the nozzle rising blowing to clean the mold surface of the dirt, so that the mold surface to keep clean.
The nozzle group is shown in the following schematic diagram (movable and fixed molds are controlled separately according to left, center and right):
WTSYPD-2#所配噴頭組示意圖如下:
WTSYPD-2# is equipped with the following nozzle set schematic diagram:
WTSYPD-3#所配噴頭組示意圖如下:
WTSYPD-3# is equipped with the following nozzle set schematic diagram:
WTSYPD-4#所配噴頭組示意圖如下:
WTSYPD-4# is equipped with the following nozzle set schematic diagram:
11.以上噴嘴采用皮囊控制方式(氣控水),可對流量進行精確控制滿足不同產品,不同位置的噴涂需求。皮囊控制,設備的維護與清理上是較方便、 成本較低的一種控制方式。采用外混合式噴涂,每模噴涂結束后在噴嘴處就能實現(xiàn)關閉噴霧,大大減少了脫模劑的用量,減少了殘留,提高了壓鑄車的生產環(huán)境。每個噴嘴在噴涂間歇都持續(xù)噴射空氣,加快水分蒸發(fā),同時防止噴頭滴水,減少水分殘留;噴涂結束后,還有獨立設置壓強的強勁噴氣回路,進一步吹走水分和雜質。
11. The above nozzles are controlled by the skin bag (air control water), which can precisely control the flow rate to meet the spraying needs of different products and different locations. Pouch control is the most convenient and cost effective way to maintain and clean the equipment. The use of external mixing spraying, spraying each die after the end of the spraying at the nozzle can be realized to close the spray, greatly reducing the amount of mold release agent, reducing the residue, improve the production environment of the die casting car. Each nozzle in the spraying interval are continuously spraying air, accelerate the evaporation of water, and at the same time to prevent the nozzle dripping, reduce the moisture residue; spraying is over, there is an independent set pressure strong jet circuit, and further blow away the moisture and impurities.
主要參數(shù)Main parameters:
——
機型 Model | WTSYPD-2# | WTSYPD-3# | WTSYPD-4# |
適配壓鑄機 Applicable to die-casting machine | 250T-400T | 500-580T | 630-900T |
噴頭組噴霧形式 Nozzle set spray form | 左中右控制、總噴霧位置28個 Center-left control, 28 total spray positions | 左中右控制、總噴霧位置32個 Left center right control, 32 total spray positions | 左中右控制、總噴霧位置36個 Left center right control, 36 total spray positions |
噴頭組所配噴嘴數(shù)量 Number of nozzles for nozzle set | 所配噴嘴總數(shù)為28個、動定模各14個 The total number of nozzles is 28, and the number of movable and fixed molds is 14 each. | 所配噴嘴總數(shù)32個、動定模各16個 Total number of nozzles: 32, 16 for each mold. | 所配噴嘴總數(shù)36個、動定模各18個 Total number of nozzles: 36, 18 for each mold. |
噴頭組強力吹氣(吹氣噴嘴) Nozzle set powerful blowing (blowing nozzle) | 吹氣總數(shù)為14個、動定模各7個 The total number of blowing is 14, 7 for each moving and fixed mold. | 氣總數(shù)為16個、動定模各8個 The total number of air is 16, 8 each of movable and fixed molds. | 氣總數(shù)為18個、動定模各9個 The total number of gases is 18, and there are 9 movable and 9 fixed molds each. |
噴頭組控制單元 Printhead group control unit | 左中右控制,總共6個單元 Left-center-right control, 6 units in total | 左中右控制,總共6個單元 Left-center-right control, 6 units in total | 左中右控制,總共6個單元 Left-center-right control, 6 units in total |
升降行程 Lifting Stroke | 750mm | 950mm | 1100mm |
底座行程 Base Stroke | 250mm | 400mm | 400mm |
升降馬達功率 Lifting motor power | 1.8KW | 1.8KW | 1.8KW |
電源容量 power capacity | 380V/2.0KVA | 380V/2.0KVA | 380V/2.0KVA |
循環(huán)節(jié)拍 | 5 sec | 6 sec | 6 sec |
Overall dimensions (L×W×H)mm | 1600×700×1700 | 1600×750×1950 | 1600×800×2050 |
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聯(lián)系Contact:鄭女士Ms. Zheng
電話Phone:18962686272
座機Landline:0512-57599873 / 0512-57997101
郵箱Email:weituo9988@188.com
網(wǎng)址Website:swmifeng.cn
地址:江蘇省昆山市巴城鎮(zhèn)石牌京阪路1144號
Address: No. 1144 Jinghan Road, Shipai, Bacheng Town, Kunshan City, Jiangsu Province
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